{"id":25,"date":"2026-08-31T18:01:24","date_gmt":"2026-08-31T10:01:24","guid":{"rendered":"http:\/\/wh-nu7wehbv22kcbyp04h6.my3w.com\/?page_id=25"},"modified":"2026-08-31T18:01:24","modified_gmt":"2026-08-31T10:01:24","slug":"equipment-inspection","status":"publish","type":"page","link":"https:\/\/www.ebestpcba.com\/index.php\/equipment-inspection\/","title":{"rendered":"PCBA Testing &#038; Inspection Equipment"},"content":{"rendered":"\n<main id=\"main-content\">\r\n<section class=\"svc-hero\">\r\n<div aria-hidden=\"true\" class=\"hero-orbit\"><\/div>\r\n<div class=\"wrap svc-hero-grid\">\r\n<div>\r\n<div class=\"crumb\"><a href=\"index.html\">Home<\/a> \/ <a href=\"capabilities.html\">Capabilities<\/a> \/ Testing &amp; Inspection<\/div>\r\n<div class=\"eq-kicker\">Inspection Coverage and Records<\/div>\r\n<h1>PCBA Testing &amp; Inspection Equipment<\/h1>\r\n<p class=\"lead\">Match each PCBA risk with the appropriate SPI, AOI, X-ray, or project-defined test method. EBest PCBA confirms inspection coverage, acceptance criteria, and required records from your project files before quotation.<\/p>\r\n<div class=\"rbtns\"><a class=\"btn btn-red btn-sm\" href=\"mailto:sales@ebestpcba.com?subject=PCBA%20Inspection%20Plan%20Review\">Send Gerber, BOM &amp; Test Requirements<\/a><a class=\"tlink\" href=\"contact.html#quote\">Request NDA First<\/a><\/div>\r\n<div aria-label=\"Inspection capability references\" class=\"hero-proof-strip\"><span><b>3D SPI<\/b>Paste control<\/span><span><b>3D AOI<\/b>Visible defects<\/span><span><b>X-ray<\/b>Hidden joints<\/span><span><b>ICT \/ FCT<\/b>Project-defined<\/span><\/div>\r\n<\/div>\r\n<figure class=\"eq-hero-visual\"><span class=\"eq-tag\">Representative inspection context<\/span><img loading=\"lazy\" alt=\"Engineer using X-ray inspection equipment to examine hidden PCBA solder joints\" decoding=\"async\" height=\"432\" src=\"assets\/images\/services\/pcba-assembly\/x-ray-hidden-joints.jpg\" width=\"688\"\/><figcaption>X-ray inspection of hidden solder-joint conditions based on the agreed inspection plan.<\/figcaption><\/figure>\r\n<\/div>\r\n<\/section>\r\n<section class=\"eq-section\" id=\"method-selection\"><div class=\"wrap\">\r\n<div class=\"eq-intro-grid\"><div><div class=\"eq-kicker\">Inspection Method Selection<\/div><h2>Match the Inspection Method to the Failure Risk<\/h2><\/div><p>No single inspection method covers every defect. Start with the failure risk, then define the inspection method, required record, and acceptance criteria before production.<\/p><\/div>\r\n<div class=\"eq-table-wrap\"><table class=\"eq-decision-table\"><thead><tr><th>Inspection Risk \/ Requirement<\/th><th>Primary method<\/th><th>Typical evidence<\/th><th>Confirm Before Quotation<\/th><\/tr><\/thead><tbody>\r\n<tr><td>Paste volume, area, offset or bridging<\/td><td><span class=\"eq-method\">3D SPI<\/span><\/td><td>Measurement result and flagged location<\/td><td>Paste limits, control plan and record requirement<\/td><\/tr>\r\n<tr><td>Missing, wrong, shifted or visibly defective components<\/td><td><span class=\"eq-method\">3D AOI<\/span><\/td><td>Reference designator, image and disposition<\/td><td>Approved BOM, centroid data and component library<\/td><\/tr>\r\n<tr><td>BGA, QFN and other hidden solder joints<\/td><td><span class=\"eq-method\">X-RAY<\/span><\/td><td>Inspection image and identified condition<\/td><td>Package scope, void criteria, sampling and report delivery<\/td><\/tr>\r\n<tr><td>First-board component value and reference match<\/td><td><span class=\"eq-method\">FAI<\/span><\/td><td>First-article verification record<\/td><td>BOM revision, approved alternates, and approved assembly data<\/td><\/tr>\r\n<tr><td>Open, short or component-level electrical checks<\/td><td><span class=\"eq-method\">ICT \/ FLYING PROBE<\/span><\/td><td>Project-defined electrical test result<\/td><td>Test access, coverage, fixture and ownership<\/td><\/tr>\r\n<tr><td>Product behavior, interfaces and operating limits<\/td><td><span class=\"eq-method\">FCT<\/span><\/td><td>Project-defined functional test result<\/td><td>Firmware, fixture, procedure, limits and golden sample<\/td><\/tr>\r\n<\/tbody><\/table><\/div>\r\n<\/div><\/section>\r\n<section class=\"eq-section eq-mist\" id=\"equipment\"><div class=\"wrap\">\r\n<div class=\"eq-intro-grid\"><div><div class=\"eq-kicker\">Published equipment references<\/div><h2>PCBA Inspection Equipment and Typical Uses<\/h2><\/div><p>Equipment selection depends on the package, defect type, and records required for the project. The specifications below are reference values; final equipment selection is confirmed from the board and assembly requirements.<\/p><\/div>\r\n<div class=\"eq-equipment-grid\">\r\n<article class=\"eq-equipment-card\"><img loading=\"lazy\" alt=\"3D AOI inspection equipment and PCBA inspection interface\" decoding=\"async\" height=\"432\" src=\"assets\/images\/services\/pcba-assembly\/aoi-inspection.jpg\" width=\"688\"\/><div class=\"eq-equipment-body\"><small>Paste and visible-joint control<\/small><h3>3D SPI &amp; 3D AOI<\/h3><p>SPI checks solder-paste conditions before placement; AOI evaluates visible component and solder-joint conditions after assembly.<\/p><ul class=\"eq-spec-list\"><li><b>SPI S8080:<\/b> minimum 01005 pad reference<\/li><li><b>SPI board window:<\/b> up to 460 \u00d7 500 mm<\/li><li><b>AOI A51OD:<\/b> 12 MP, five-camera 360\u00b0 3D imaging<\/li><li><b>AOI board window:<\/b> up to 460 \u00d7 590 mm<\/li><\/ul><\/div><\/article>\r\n<article class=\"eq-equipment-card\"><img loading=\"lazy\" alt=\"X-ray inspection system for hidden PCBA solder joints\" decoding=\"async\" height=\"432\" src=\"assets\/images\/services\/pcba-assembly\/x-ray-hidden-joints.jpg\" width=\"688\"\/><div class=\"eq-equipment-body\"><small>Hidden solder-joint review<\/small><h3>AX8200 X-ray<\/h3><p>Used where visible inspection cannot fully evaluate hidden interconnects, including BGA and other bottom-terminated packages.<\/p><ul class=\"eq-spec-list\"><li><b>Resolution reference:<\/b> 110 LP\/cm<\/li><li><b>System magnification:<\/b> up to 600\u00d7<\/li><li><b>Inspection window:<\/b> up to 435 \u00d7 385 mm<\/li><li><b>Review:<\/b> bridge, void, shift and solder conditions<\/li><\/ul><\/div><\/article>\r\n<article class=\"eq-equipment-card\"><img loading=\"lazy\" alt=\"Operator using JCX first-article verification equipment for SMT inspection\" decoding=\"async\" height=\"600\" src=\"assets\/images\/capabilities\/equipment\/jcx830-first-article-verification.jpg\" width=\"800\"\/><div class=\"eq-equipment-body\"><small>First-board verification<\/small><h3>JCX830 First Article<\/h3><p>Supports component-value and first-board verification before the build moves into further production.<\/p><ul class=\"eq-spec-list\"><li><b>Reference error:<\/b> 0.05%<\/li><li><b>Component checks:<\/b> resistor and capacitor values<\/li><li><b>Output:<\/b> automatic inspection report<\/li><li><b>Required input:<\/b> approved BOM and reference data<\/li><\/ul><\/div><\/article>\r\n<article class=\"eq-equipment-card\"><img loading=\"lazy\" alt=\"Engineer performing project-defined functional testing on an electronic assembly\" decoding=\"async\" height=\"432\" src=\"assets\/images\/services\/pcba-assembly\/functional-testing.jpg\" width=\"688\"\/><div class=\"eq-equipment-body\"><small>Electrical and functional testing<\/small><h3>ICT \/ Flying Probe \/ FCT<\/h3><p>Electrical and functional tests are configured around project access, test coverage, fixtures, software, firmware and acceptance limits.<\/p><ul class=\"eq-spec-list\"><li><b>Coverage:<\/b> confirmed for each project<\/li><li><b>Confirm:<\/b> fixture and software ownership<\/li><li><b>Define:<\/b> limits, procedure and golden sample<\/li><li><b>Output:<\/b> test results and disposition record, as required<\/li><\/ul><\/div><\/article>\r\n<\/div>\r\n<div class=\"eq-note\"><b>Important:<\/b> the image may show representative inspection or verification context rather than the exact published equipment model. Model, availability, program, sampling and reporting requirements are confirmed during the engineering review.<\/div>\r\n<\/div><\/section>\r\n<section class=\"eq-section eq-dark\" id=\"inspection-route\"><div class=\"wrap\">\r\n<div class=\"eq-kicker\">Inspection Stages<\/div><h2>Place Inspection at the Right Stage of Production<\/h2><p class=\"eq-section-copy\">The inspection plan can include incoming inspection, SPI, first-article verification, AOI, X-ray, electrical or functional testing, and final inspection. Not every project requires every step.<\/p>\r\n<div class=\"eq-route\">\r\n<div class=\"eq-route-step\"><span>01<\/span><b>IQC<\/b><p>Material, package and incoming-document checks.<\/p><\/div>\r\n<div class=\"eq-route-step\"><span>02<\/span><b>3D SPI<\/b><p>Check solder paste before component placement.<\/p><\/div>\r\n<div class=\"eq-route-step\"><span>03<\/span><b>First Article<\/b><p>BOM, reference and first-board verification.<\/p><\/div>\r\n<div class=\"eq-route-step\"><span>04<\/span><b>3D AOI<\/b><p>Visible placement and solder conditions reviewed.<\/p><\/div>\r\n<div class=\"eq-route-step\"><span>05<\/span><b>X-ray<\/b><p>Hidden joints reviewed where package risk requires it.<\/p><\/div>\r\n<div class=\"eq-route-step\"><span>06<\/span><b>ICT \/ FCT<\/b><p>Project-defined electrical or functional verification.<\/p><\/div>\r\n<div class=\"eq-route-step\"><span>07<\/span><b>FQC \/ OQC<\/b><p>Complete final inspection and the required outgoing records.<\/p><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"eq-section\" id=\"evidence\"><div class=\"wrap\">\r\n<div class=\"eq-intro-grid\"><div><div class=\"eq-kicker\">Inspection Records Before Shipment<\/div><h2>Define the Inspection Records You Need<\/h2><\/div><p>Equipment alone does not define what inspection records will be retained or delivered. Confirm report fields, image requirements, sampling rules, acceptance limits, and disposition requirements before quotation.<\/p><\/div>\r\n<div class=\"eq-evidence-grid\">\r\n<div aria-label=\"Inspection report structure preview\" class=\"eq-report-card\"><div class=\"eq-report-head\"><b>Inspection Report Structure<\/b><span>PREVIEW \u2014 NOT A CUSTOMER REPORT<\/span><\/div><div class=\"eq-report-summary\"><div><strong>Lot \/ SN<\/strong><small>Traceability identity<\/small><\/div><div><strong>Method<\/strong><small>SPI, AOI, X-ray or test<\/small><\/div><div><strong>Revision<\/strong><small>Approved data set<\/small><\/div><\/div><div class=\"eq-report-lines\"><div class=\"eq-report-line\"><b>U15 \/ BGA<\/b><span>Hidden-joint image review<\/span><span class=\"eq-status\">PASS<\/span><\/div><div class=\"eq-report-line\"><b>R108<\/b><span>Placement \/ value correlation<\/span><span class=\"eq-status review\">REVIEW<\/span><\/div><div class=\"eq-report-line\"><b>J4<\/b><span>Visible solder-joint condition<\/span><span class=\"eq-status\">PASS<\/span><\/div><div class=\"eq-report-line\"><b>FCT-01<\/b><span>Project-defined functional limit<\/span><span class=\"eq-status\">PASS<\/span><\/div><\/div><\/div>\r\n<div class=\"eq-evidence-copy\"><h3>A useful record answers four questions<\/h3><p>This preview shows the structure that should be agreed. It does not claim a customer result or guarantee that every project receives every record.<\/p><ul><li>Which board, lot, serial number and revision was inspected?<\/li><li>Which method and acceptance rule were applied?<\/li><li>Where was the exception and how was it dispositioned?<\/li><li>Which images, results or certificates must be delivered?<\/li><\/ul><\/div>\r\n<\/div>\r\n<\/div><\/section>\r\n<section class=\"eq-section eq-mist\" id=\"project-profiles\"><div class=\"wrap\">\r\n<div class=\"eq-intro-grid\"><div><div class=\"eq-kicker\">Representative project profiles<\/div><h2>Start with the Product Risk, Then Build the Control Plan<\/h2><\/div><p>These are planning examples, not customer case studies. The actual inspection plan depends on the approved files, package risks, and acceptance requirements.<\/p><\/div>\r\n<div class=\"eq-profile-split\"><div class=\"eq-profile-image\"><img loading=\"lazy\" alt=\"Engineering team reviewing PCB layout and inspection planning requirements\" decoding=\"async\" height=\"1150\" src=\"assets\/images\/equipment-inspection\/equipment-project-profile-team-review.jpg\" width=\"1200\"\/><span>Representative engineering review for PCB layout, inspection planning and project requirements.<\/span><\/div><div class=\"eq-profile-list\">\r\n<article class=\"eq-profile-item\"><span>01<\/span><div><h3>High-density NPI with BGA or QFN<\/h3><p>Prioritize paste control, first-article verification, AOI and a defined X-ray scope. Confirm void criteria, image retention, and first-build acceptance requirements.<\/p><\/div><\/article>\r\n<article class=\"eq-profile-item\"><span>02<\/span><div><h3>Mixed-technology industrial PCBA<\/h3><p>Connect SMT and through-hole inspection with AOI, visual criteria and project-defined electrical or functional checks.<\/p><\/div><\/article>\r\n<article class=\"eq-profile-item\"><span>03<\/span><div><h3>Repeat build with traceability requirements<\/h3><p>Use the approved BOM and inspection plan, define lot or serial records, and document exceptions and approved changes.<\/p><\/div><\/article>\r\n<\/div><\/div>\r\n<\/div><\/section>\r\n<section class=\"eq-section\"><div class=\"wrap\"><div class=\"eq-kicker\">Related Quality Information<\/div><h2>Review Inspection Together With Manufacturing and Quality Controls<\/h2><p class=\"eq-section-copy\">Inspection equipment is only one part of supplier qualification. Review manufacturing capability, assembly, quality controls, and compliance documentation together.<\/p><div class=\"eq-link-grid\"><a class=\"eq-link-card\" href=\"service-pcba-assembly.html\"><b>PCBA Assembly Service<\/b><span>Assembly scope, sourcing, testing, and project handoff.<\/span><\/a><a class=\"eq-link-card\" href=\"pcba-capabilities.html\"><b>PCBA Capabilities<\/b><span>Placement, reflow, inspection and assembly references.<\/span><\/a><a class=\"eq-link-card\" href=\"quality.html\"><b>Quality &amp; Traceability<\/b><span>Quality controls, traceability, and required quality records.<\/span><\/a><a class=\"eq-link-card\" href=\"certifications-compliance.html\"><b>Certifications &amp; Compliance<\/b><span>Documents that support supplier qualification.<\/span><\/a><\/div><\/div><\/section>\r\n<section class=\"eq-section eq-mist\" id=\"inspection-review\"><div class=\"wrap eq-quote-grid\">\r\n<div class=\"eq-input-panel\"><div class=\"eq-kicker\">Prepare a quote-ready review<\/div><h2>Send the Inputs That Define Inspection Coverage<\/h2><p class=\"eq-section-copy\">You can start with the files already available. EBest PCBA will identify missing information and confirm what is still needed before quotation.<\/p><div class=\"eq-inputs\"><span>Gerber or ODB++ data<\/span><span>Approved BOM and alternates<\/span><span>Centroid \/ pick-and-place data<\/span><span>Assembly and panel drawings<\/span><span>IPC class and workmanship criteria<\/span><span>X-ray or void requirements<\/span><span>ICT \/ FCT test specification<\/span><span>Traceability and report requirements<\/span><\/div><\/div>\r\n<aside class=\"eq-action-panel\"><div><h3>Confirm Inspection Requirements Before Quotation<\/h3><p>EBest PCBA checks package risks, test access, missing information, and required records. Inspection coverage, sampling, limits, fixture ownership, and report delivery are confirmed before work starts.<\/p><ul class=\"eq-action-list\"><li>Start with partial files when necessary<\/li><li>Request an NDA before sharing documents<\/li><li>Receive open questions before quotation<\/li><\/ul><\/div><div class=\"eq-actions\"><a class=\"btn btn-red btn-sm\" href=\"mailto:sales@ebestpcba.com?subject=PCBA%20Inspection%20Plan%20Review\">Email Project Files<\/a><a class=\"eq-outline\" href=\"contact.html#quote\">Request NDA First<\/a><\/div><\/aside>\r\n<\/div><\/section>\r\n<section class=\"ctaband\"><div class=\"wrap\"><h2>Review the Inspection Plan Before You Commit the Build<\/h2><p>Send Gerber or ODB++, BOM, assembly data, and test requirements. EBest PCBA will confirm the proposed inspection plan, missing information, and required records before quotation.<\/p><a class=\"btn btn-red\" href=\"mailto:sales@ebestpcba.com?subject=PCBA%20Inspection%20Plan%20Review\">Request an Inspection Plan Review<\/a><\/div><\/section>\r\n<section class=\"eq-section\"><div class=\"wrap faqwrap\"><div class=\"eq-kicker\">FAQ<\/div><h2>PCBA Inspection Questions<\/h2><details class=\"faq\"><summary>Are 3D SPI and AOI used on every PCBA build?<\/summary><div>No. The inspection plan depends on the assembly process, component packages, board design, customer standard and agreed control plan. The equipment data on this page are reference values; the quotation confirms the actual inspection coverage.<\/div><\/details><details class=\"faq\"><summary>When is X-ray inspection required?<\/summary><div>X-ray is typically considered for hidden solder joints such as BGA, QFN and other packages that cannot be fully evaluated by visible inspection. The component list, risk and acceptance criteria determine the final scope.<\/div><\/details><details class=\"faq\"><summary>Can EBest PCBA provide X-ray images or inspection records?<\/summary><div>Yes, when the required records are agreed before quotation. Report content, image retention, sampling and delivery requirements can then be included in the inspection plan.<\/div><\/details><details class=\"faq\"><summary>What is the difference between ICT, flying probe and FCT?<\/summary><div>ICT and flying probe focus on electrical networks and component-level checks, while FCT verifies product behavior against project-defined functions, interfaces and limits. Coverage depends on test access, fixtures, software and customer requirements.<\/div><\/details><details class=\"faq\"><summary>Who provides the FCT fixture and test software?<\/summary><div>Fixture ownership, test software, firmware, limits, golden samples and maintenance responsibilities are confirmed during the engineering review. These responsibilities are confirmed before quotation.<\/div><\/details><details class=\"faq\"><summary>What acceptance criteria should I send?<\/summary><div>Send the applicable IPC class, workmanship standard, package-specific void criteria, sampling plan, test limits, report requirements and any customer-controlled inspection instruction. EBest PCBA will identify missing items during review.<\/div><\/details><details class=\"faq\"><summary>Can an NDA be signed before test files are shared?<\/summary><div>Yes. Request an NDA first, then send the available Gerber or ODB++, BOM, centroid data, test specification and evidence requirements for review.<\/div><\/details><\/div><\/section>\r\n<\/main>\n","protected":false},"excerpt":{"rendered":"<p>Home \/ Capabilities \/ Testing &amp; Inspection Inspecti [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"eb_section":[2],"class_list":["post-25","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/pages\/25","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/comments?post=25"}],"version-history":[{"count":1,"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/pages\/25\/revisions"}],"predecessor-version":[{"id":75,"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/pages\/25\/revisions\/75"}],"wp:attachment":[{"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/media?parent=25"}],"wp:term":[{"taxonomy":"eb_section","embeddable":true,"href":"https:\/\/www.ebestpcba.com\/index.php\/wp-json\/wp\/v2\/eb_section?post=25"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}