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PCBA Assembly Capability

PCBA Assembly Capabilities for Prototypes and Production

We support SMT, through-hole and mixed-technology PCB assembly, including 01005 placement and BGA assembly. Our engineering team reviews your Gerber files, BOM and placement data to plan sourcing, assembly, inspection and testing for your build.

We aim to provide an initial response within 24 hours. Share your quantity and test requirements so we can confirm the build scope and schedule.
Request an NDA

PCBA production engineers inspecting an assembled circuit board beside an SMT placement line
PCBA engineering support and SMT production.
01005 PlacementSmall-component SMT assembly; 0.4 mm BGA pitch reviewed for each project.
SMT & Through-HoleSingle- and double-sided assembly, including mixed-technology builds.
SPI / AOI / X-raySolder-paste, visible-joint and hidden-joint inspection matched to your assembly.
Up to 5-Year WarrantyLong-term support that keeps you confident in every PCBA order.

For detailed limits and project requirements, see the capability table below.

Assembly support

PCBA Assembly Capabilities

Compare our assembly, inspection and testing support with your project requirements.

CapabilityAvailable SupportDetails to Confirm
Build modelFull-turnkey, partial-turnkey and consigned materials.Approved sources, supply responsibilities and handling of shortages or excess materials.
Build quantityNo MOQ; prototypes, pilot runs and repeat production from 1 pc to 100K+.Order quantity, material availability, panel format and production schedule.
Assembly processSingle- and double-sided SMT, through-hole and mixed-technology assembly.Process sequence, heat-sensitive components, manual operations and cleaning.
Component size and pitch01005 placement. BGA packages with 0.4 mm pitch require project-specific approval.Land pattern, stencil, component data, warpage and inspection plan.
Board formatLong-format boards up to 1,200 mm, subject to design and process review.Width, thickness, panel rails, board support and depaneling requirements.
Workmanship and acceptanceSupport for IPC Class 2 and Class 3 project requirements.Applicable J-STD-001 and IPC-A-610 requirements, revisions and customer specifications.
Inspection3D SPI, 3D AOI, first article inspection and X-ray where specified.Inspection coverage, sampling, acceptance limits and required reports.
Electrical testingICT and functional testing according to an agreed test plan.Test access, fixture, program, limits and reporting requirements.
Programming and identificationFirmware loading and serialization.Firmware version, programming method, serial-number format and verification.
Conformal coatingCoating for boards up to 700 × 400 mm.Coating material, masking, keep-outs, thickness and curing requirements.
TraceabilityMaterial and process records retained for up to 15 years on supported programs.Required record fields, retention term, identification and customer reports.
Have a board ready for assembly?Send your files, quantity and test requirements for a PCBA quote.
Request a PCBA Quote
SMT, inspection and test equipment

How We Ensure Good Quality?

SMT placement equipment arranged on a PCBA manufacturing line
FAI

First Article Inspection

First Article Inspection for Every Production Batch

We check the first assembly against your BOM and drawings to verify component placement, polarity and assembly quality. Any issues are addressed before the batch proceeds.

AOI inspection equipment reviewing an assembled circuit board
3D SPI / AOI

SPI and AOI Inspection

Paste and solder-joint control

3D SPI checks solder-paste deposits before placement. AOI checks visible component and solder features, including missing parts, orientation and applicable polarity markings.

Engineer reviewing hidden solder joints with X-ray inspection equipment
X-RAY

X-ray Inspection

BGA and bottom-terminated packages

X-ray inspection supports the assessment of hidden solder joints in BGA and other bottom-terminated packages. Inspection coverage and acceptance criteria are defined for each project.

Functional test setup for an assembled electronic product
ICT / FCT

ICT and FCT

Electrical parameters and operating functions

ICT checks agreed electrical parameters; functional testing verifies specified operating functions. Fixtures, test programs, limits and result records are agreed before production.

Production process

From Files to Production

01

File and DFM Review

Check board data, BOM, placement files, drawings and assembly requirements.

02

Component Preparation

Confirm the sourcing model, approved parts and material readiness.

03

SMT and Through-Hole Assembly

Plan stencil printing, placement, reflow and through-hole operations.

04

Inspection

Complete the agreed first article, SPI, AOI and X-ray inspections.

05

Testing and Programming

Perform the specified electrical tests, functional tests and firmware loading.

06

Final Inspection and Shipment

Check finished assemblies and prepare the agreed inspection, test and traceability records.

See Our Inspection and Test Equipment
Batch and serial records

Traceability for Repeat Production

For supported programs, we retain agreed material and process records for up to 15 years. Tell us which batch, serial-number and inspection records your quality team needs for repeat orders.

Review quality and traceability
01

Material Records

Approved source, material lot, date code and incoming inspection status, as required by the project.

02

Production Records

Work order, assembly revision, production line and relevant process settings.

03

Inspection and Test Records

Agreed first article, SPI, AOI, X-ray and electrical test results.

04

Shipment Records

Finished-product batch or serial numbers, final inspection status and shipment identification.

Assembly applications

PCBA Builds We Support

Explore assembly options for medical electronics, fine-pitch boards, industrial controls and programmed assemblies.

Long-life electronic control PCBA
01 / TRACEABILITY

Medical and Long-Lifecycle Electronics

BOM revision control, traceability and documented inspections for repeat builds.

Key Requirements
Material lifecycle, records, change control
Inspection and Test Plan
FAI, AOI/X-ray plan, traceability set
High-density power and control PCBA
02 / HIGH-DENSITY SMT

Fine-Pitch and BGA Assembly

Small-component placement and hidden-joint inspection, with stencil and reflow planning matched to the design.

Key Requirements
Fine pitch, BGA, thermal mass, X-ray
Inspection and Test Plan
SPI, first article, profile, X-ray
Mixed-technology industrial controller PCBA
03 / MIXED TECHNOLOGY

Industrial Mixed-Technology Boards

SMT and through-hole assembly for connectors, power components and mechanically supported parts.

Key Requirements
THT, connectors, fixtures, manual steps
Inspection and Test Plan
Visual criteria, AOI, ICT/FCT, OQC
Functional testing station for released PCBA assemblies
04 / TEST RELEASE

Programmed and Tested Assemblies

Firmware loading and electrical or functional tests based on agreed programs, fixtures and limits.

Key Requirements
ICT/FCT, firmware, fixture ownership
Inspection and Test Plan
Test record, limits, outgoing report
Request a quote

Send Your Files for a PCBA Quote

Send the files you have, along with your quantity and delivery requirements. We will identify any additional information needed for quotation.

01PCB Data

Gerber or ODB++, drill files and fabrication drawing.

02Assembly Data

BOM, pick-and-place file, assembly drawing and DNP notes.

03Quantity and Delivery

Prototype or production quantity, target date and delivery destination.

04Quality and Testing

IPC class, inspection, programming, functional test, coating and traceability requirements.

Start your PCBA project

Send Your PCBA Project for a Quote

Send your Gerber or ODB++ files, BOM, placement data, quantity and test requirements. Our engineering team will review the assembly scope and confirm the information needed for quotation.
Request an NDA

FAQ

PCBA Assembly Capabilities FAQ

What files should I send for a PCBA quote?
Send Gerber or ODB++, BOM, pick-and-place files, assembly drawings, quantity and delivery requirements. Include programming, inspection and test requirements where applicable. If some files are still being prepared, tell us what is available.
Can you assemble 01005 components and 0.4 mm pitch BGAs?
01005 placement is supported. BGA packages with 0.4 mm pitch require project-specific approval based on the land pattern, stencil, component data, board design and inspection plan.
When is X-ray inspection used?
X-ray inspection is used to assess hidden solder joints, including BGA and other bottom-terminated packages. Coverage, sampling and acceptance criteria are defined in the project inspection plan.
Do you provide ICT and functional testing?
Yes, ICT and functional testing can be included in the agreed build scope. Test access, fixtures, programs, operating conditions, limits and result records are confirmed before production.
Can we supply some or all of the components?
Yes. We support full-turnkey, partial-turnkey and consigned-material assembly. Approved parts, incoming inspection, shortages and handling of excess materials are agreed during quotation.
What traceability records can you provide?
For supported programs, agreed material and process records can be retained for up to 15 years. The record fields, batch or serial identification, retention term and customer reports are defined for the project.